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Drainage pump station monitoring program, drainage pump station remote monitoring program

August 12, 2023

Drainage pump station monitoring program, drainage pump station remote monitoring program

—— Baoding Drainage Pumping Station Unattended Monitoring System


Implementation method

Pingsheng Company participated in the project inspection, design, construction and maintenance throughout the project and provided supporting software and hardware products.


Background of the project

1. Scale of the project: 7 rain/sewage pumping stations, 3 sewage treatment plants, and 10 water points at the bridge.
2. Realize network monitoring of rain/sewage pumping stations and sewage treatment plants to solve the management problems of self-contained systems and isolated operations.
3. Real-time monitoring of the water level at the low level of the bridge to ensure the safe passage of people and vehicles.


System topology




System Features

1. Synchronous monitoring of data and video ◆ All monitoring points and monitoring centers communicate through optical fibers.
◆ Data and video synchronization monitoring of pump stations and sewage treatment plants;
◆ The bridge water point only monitors video.



2. Remote control of rain/sewage pumping station to achieve unattended ◆Remote monitoring of pump station voltage, current, power consumption, pool water level, pump/valve operation status;
◆Remotely control inlet and outlet valves, grille machines, drainage pumps, conveyors and other equipment.


3. Docking of sewage treatment plant and other configuration software ◆ Three sewage treatment plants have built PLC monitoring system to achieve local monitoring.
◆ Our company develops interface software, takes the number from the original system and transmits it remotely, saving costs.


Monitoring software


Map Overview Drainage Pump Station Monitoring


Sewage plant monitoring Video monitoring


Monitoring site




Construction achievements

Since the project was built in 2012, management personnel at all levels can remotely view the real-time monitoring data, equipment operation status and live video images of each pumping station, sewage treatment plant and tunnel bridge, and can conduct real-time talks with on-site maintenance personnel. The platform software can display all alarm information in a centralized manner and can notify the on-duty personnel in various forms such as sound, light, and text messages so that the faults can be processed in time. The software can also automatically generate a variety of analysis curves and statistical reports and support query of historical information in various forms such as time, type, and monitoring points, which greatly reduces the workload of managers and improves management efficiency.


Other application cases

Changchun Smart City Drainage Informatization System Jingzhou Drainage Pumping Station Remote Monitoring System Langfang Development Area Drainage Pumping Station Automation Monitoring System Qinhuangdao Economic and Technological Development Zone Rainwater Sewage Pumping Station Remote Monitoring System Binzhou City Sewage Discharge Remote Monitoring System Wastewater Pumping Station of Wanzhuang Mining Area, Huabei Oilfield Unattended monitoring system


Drainage pump station monitoring equipment


product description:

Drainage pump station monitoring equipment can monitor the operating conditions of the rain/sewage pumping station in real time, and can automatically control the start and stop of the drainage equipment. The sewage drainage automatic control equipment can monitor the panorama and important positions in the station and support the adoption of optical fiber, ADSL, GPRS, CDMA. And other ways to communicate remotely with the monitoring center.


Features:


Applications:

Case 1 - Baoding Drainage Pump Station Monitoring Project
Baoding City Drainage Corporation is responsible for the rainwater, sewage discharge and sewage treatment in the entire Baoding city, and has a total of 31 rain/sewage pumping stations and 3 sewage treatment plants.
For a long time, each pumping station and sewage treatment plant has developed its own system and operated independently, forming an island of information. In the past, due to the fact that management was completely dependent on labor and information was not delivered in a timely manner, it often caused various operational and maintenance failures. Drainage system is not only difficult to manage, has low implementation efficiency, but also has poor social influence and high manual management costs. In order to completely solve the above problems, Baoding Drainage Corporation invested and built a digital information management platform in 2012.
Communications network
According to the actual situation of the rain/sewage pumping station and the sewage treatment plant, the field equipment adopts two monitoring methods:
1. Monitoring points of pumping stations collect various signals of on-site pumps, valves, meters, and audio and video equipment through the monitoring equipment of the drainage pump station, and realize long-distance transmission of data and audio and video through the optical fiber network.
2. All kinds of equipment and instrument data in the sewage treatment plant have been collected in the plant's central control room. Data is then automatically acquired from the configuration software of the central control room through data communication software, and the data and live video are transmitted to the digital information through the optical fiber network. Management platform.
Pump station process
The following takes the East Second Ring Sewage Pumping Station as an example to understand the process of the drainage pump station under the project.

There are 2 grid machines, 4 drainage pumps and 1 set of conveyors in the pumping station. 1 electric valve is installed in the front and rear pipelines of each grid machine. The following figure shows the monitoring software configuration based on the process design of the pump station. interface.



Equipment function


(1) Drainage pump station monitoring equipment is installed at the pump station site to monitor the front and back water level of the grid machine; monitor the discharge flow rate of each drainage pump; monitor the start/stop status, control mode, voltage, current, and protection status of the drainage pump.
(2) Support manual control, automatic control, remote control of drainage pump, electric valve, grille machine, start and stop of conveyor, support remote switching control mode.
(3) Intelligently control the rotation of the drainage pump to achieve balanced wear of all pumps and extend the service life of the equipment.
(4) Adopting the distributed control mode, each pumping station uses a main controller, each drainage pump uses a sub-controller, and whether the sub-controller is put into use can be controlled.
(5) Optical fiber communication is used to support image and audio monitoring. Four video cameras, four pickups and one loudspeaker are deployed to realize the real-time voice talk between the pump station and the center; GPRS serves as a standby communication channel.
(6) Self-contained touch PC, through the configuration interface to display the working status and working parameters of various devices on the site.
(7) Timely storage of site monitoring information for future reference.
(8) Active alarms, such as: water level overrun, changes in the pump operating status, current and voltage overruns, etc.

(9) Support remote settings, modify operating parameters, and achieve remote maintenance of equipment.


Case 2 - Drainage Pumping Station Monitoring Project in a City of Jilin
The Smart Drainage Information System is an important part of the construction of a smart city in Jilin City in 2016. It consists of two parts: a software system and a hardware system.
The software system includes: comprehensive monitoring of drainage, statistical analysis of data management, special plans for flood prevention, facilities management and maintenance, and other systems.

The hardware system includes: construction of monitoring center platform, construction of monitoring facilities for drainage pumping stations, and building of intelligent sensing devices for important nodes of rainwater sewerage.

Pumping station technology The following takes a certain level of drainage pumping station as an example. The process of the drainage pumping station of the project is described as follows:

There are 3 grille machines installed in the grille room of the pumping station. Each grille machine is equipped with 1 set of electric gates before and after, and it is manually controlled according to the front and back water levels of the grille machine. The grille control box and electric gates The control boxes are all wall mounted on the wall of the pump room. The sump is equipped with six drainage pumps, five for one, and the number of pumps is determined according to the water level, of which two are variable frequency control and four are soft-start controls. Each pump outlet is equipped with an electric valve, and a local pump control box and a valve control box are installed on the site. There are 2 mixers installed in the sump, and the mixer control box is mounted on the wall of the pump room. There is also a water level detection device installed in the sump. The pumping station is also equipped with one presser and one conveyor. The press and conveyor control boxes are wall-mounted on the wall of the pump room; four fans are installed, and the fan control box is mounted on the wall of the pump room; one set of hydrogen sulfide detection device.


Communications network

The drainage pumping station monitoring center is located at a distance of several kilometers to several tens of kilometers from each drainage pump station, but each station can realize long-distance communication with each pump station through optical fiber.


Equipment function
The process of the drainage pumping station is relatively complicated, and there are many equipments and parameters that need to be monitored. Therefore, two sets of monitoring equipment for the drainage pumping station are deployed on site.

1#, 2# drainage pumping station monitoring equipment (DATA-9201)

1# drainage pumping station monitoring equipment:
(1) Collect 1#-6# drainage pump remote, running, fault and other status parameters;
(2) Collect state parameters such as remote, open-in-place, off-in-place, and fault status for outlet valves of 1#-6# drainage pump;
(3) Collect 1#, 2# outlet pipe flow;
(4) Collect 1#-6# drainage pump outlet pressure;
(5) Collect 1#-6# drainage pump operating current;
(6) Remote/automatic control 1#-6# drainage pump starts and stops;
(7) Remote/Automatic Control 1#-6# Drainage pump outlet valve opens and closes valve.
2# drainage pumping station monitoring equipment:
(1) Acquire pumping room hydrogen sulfide over-limit, over-limit and other parameters;
(2) Collection of pump room hydrogen sulfide detection device failure alarm status;
(3) Collecting 1#-3# grid machine before and after the level difference;
(4) Collect 1#-3# grid machine control mode, operation, fault and other status parameters;
(5) Collect state parameters such as screw conveyor, grid slag press control method, operation and fault;
(6) Collect 1# and 2# stirrer's control parameters, operation and fault status parameters;
(7) Collect 1#-4# axial fan control mode, operation, fault and other status parameters;
(8) Collect the inlet valve, outlet 1#, 2# valve control mode, open in place, close in place, fault, etc.;
(9) Start/stop of remote/automatic control 1#-3# grid machine;
(10) Remote/automatic control of starting and stopping of spiral conveyors and grid slag presses;
(11) Remote/automatic control of start and stop of 1# and 2# stirrers;
(12) Remote/automatic control 1#-4# axial fan start and stop;

(13) remote/automatic control of the inlet valve, outlet valve # 1 and # 2 on and off.


Case 3 - Qinhuangdao Beidaihe Drainage Pumping Station Monitoring Project
Beidaihe is located in the western part of Qinhuangdao City, and is a seaside resort resort developed by China. Beidaihe Drainage Management Co., Ltd. has jurisdiction over 7 rain/sewage pumping stations. In early 2010, the construction of a remote monitoring system for pumping stations was started and put into use before May 1 of the same year. Communication Network Each pump station of Beidaihe has realized fiber-optic access. According to the site communication network conditions, the system structure is designed as follows:


Pump station process
The following takes the 4# station of Beidaihe Drainage Management Institute as an example to introduce the process of the drainage pump station. There are 4 drainage pumps in the 4# station, of which 3 pumps have a power of 75KW and 1 has a power of 45KW. The process diagram is as follows.


Equipment function


(1) The monitoring equipment of the drainage pump station is installed in the equipment room of the pump station to monitor the liquid level and drainage flow of the sewage pool; to monitor the start-stop status, control mode, voltage, current and protection status of the water pump; to monitor the security alarm and inspection status; Harmful gas concentration.
(2) Support manual, automatic, remote control of start and stop of the drainage pump, support remote switching control mode.
(3) Intelligently control the rotation of the drainage pump to achieve balanced wear of all pumps and extend the service life of the pump set.
(4) Adopting the distributed control mode, each pumping station uses a main controller, each drainage pump uses a sub-controller, and whether the sub-controller is put into use can be controlled.
(5) Automatic, remote control of the decontamination machine (grid machine) operation.
(6) Adopt optical fiber communication to realize synchronous monitoring of data and video.
(7) The operating voltage and current of each pump are displayed on site and the level of the sewage tank is displayed.
(8) Timely storage of site monitoring information in preparation for inquiries.
(9) Automatic alarms, such as: liquid level overrun, change in the working status of the water pump, and over-limit of current and voltage.
(10) Support remote settings, modify operating parameters, and achieve remote maintenance of equipment.

Related Papers / Cases Paper 1: Construction of Digital Information Management Platform of Baoding Drainage Corporation: http://?p=6794
Paper 2 - Unmanned Pumping Station Process Logic Design and Should: http://?p=4947
Case ——Remote Monitoring System of Rural Sewage Treatment Plant in a District of Shanghai: http://?p=7619


Related videos

Urban Drainage Remote Monitoring System Video: http://?p=4924


Relevant information
Drainage pump station monitoring system slide: http://?cat=47
Baoding City Drainage Remote Monitoring System Project: http://

Water level gauge: http://?p=1306


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